Big Solutions | A Passion For Industrial Equipment And Supplies

3 Reasons Why Almandine Garnet is the Best Material for Waterjet Cutting Abrasives

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Abrasive waterjet cutting is among the popular means of cutting materials. Waterjet cutters are easily programmable, and the ability of the jets to cut just about every metal with any thickness makes them suitable for a variety of cutting applications. In addition, one of the most elemental features of waterjet cutting is the accuracy in the cold cutting processes that allows for metal cutting without leaving heat affected zones. Are you looking for waterjet cutting abrasives? Whether you are a metal fabricator, or you’re only looking for the abrasives, here are three reasons why almandine garnet abrasives will be suitable for the majority of your cutting work. Wear and Speed There has to be a balance between wear and cutting speed in waterjet cutters. Using soft abrasives can extend the life of your cutter’s nozzle, but may slow down the cutting. On the other hand, hard abrasives will offer faster cutting, but may quickly erode the nozzle. In these cases, there will be a reduction in accuracy in the cutting process, leading to increasing cutting time as well as additional expenses of regular replacement of the nozzle. An MOHS hardness scale is often used in distinguishing soft and hard minerals with one as the softest and ten as the hardest. Almandine garnet measures approximately seven on this scale, meaning that it can provide a reasonable cutting life for your tool while actually reducing the cutting speed as well. Friability Friability, or toughness, of an abrasive plays a vital role in determining the rate of performance your waterjet cutter will perform. Materials that are too friable are likely to break down in your cutter’s focusing tube, making them too fine to cut efficiently. For this reason, you need an ideal abrasive with a measured breakdown rate and one that will produce angular and sharp cutting edges. Almandine garnet has a conchoidal fracture (curved breakage) and semi-friable to accomplish this need. Density The major cutting force of your waterjet cutter is the momentum. This means that ideal abrasives should have the heaviest particles that will accelerate the stream of water to maximum velocity, which will, in turn, generate the maximum force for cutting. Too light abrasives may not have enough punching force on the metal or material to be cut while too heavy ones won’t allow the water stream to accelerate to maximum velocity. Almandine garnet is denser than water, giving it an ideal range for acceleration and punch. If you have any other questions about water cutting, consider contacting a local specialist, such as Intracut, for more...

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Benefits of Using Belt Conveyor Systems in Your Factory or Production Facility

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Today, conveyor products and solutions are very much sought after due to the many benefits that they can provide. Belt conveyor systems, in particular, are commonly used in materials handling and packaging applications. So, what are the benefits of using these systems in your factory or other production facility? Automation One of the most crucial advantages that belt conveyor units bring is the automation of materials handling and moving. As a result, less manual handling is required, culminating in reduced chances of human error and, thus, improved productivity, increased safety levels, and reduced operating costs. Tasks that previously had to be performed manually now call for more competent technicians who are needed to operate the actual machines, especially due to the fact that most belt conveyor systems are often not fully automated. Nonetheless, automated belt conveyor systems can definitely boost the overall performance of your factory and limit the many cases of human injuries associated with manual operations. Flexible operational capabilities Belt conveyor systems have a particularly extensive range of uses. There is a wide variety of belt conveyor system models on the market, as there are several totally different applications they can be used for, ranging from production, to conveying, to packaging. Belt conveyor machines can be set to suit virtually any application. A belt conveyor machine can be configured to move material horizontally, at an inclined angle, or in both ways. It is common practice for factory operators to use only a single belt conveyor machine to move material horizontally over a particular distance, then hoist the material on an inclined segment of the machine, and then horizontally once more, and so on, but a belt conveyor can move it both ways at the same time. Belt conveyor machines can also seamlessly be specifically designed for heavy loads or for loads of smaller sizes, and loads of different shapes as well. Convenient installation When considering what types of equipment you can add to your factory, the expediency of installation should always come to mind. Belt conveyor units can fit more or less wherever you want. A good number of the units can be installed rather easily by following the user’s installation guide or manual. However, the more sophisticated units may require experienced technicians to put in. This implies that, provided there is sufficient room required for the belt conveyor you have obtained, the unit can be positioned exactly the way you want. This way, you can make the best use out of the available space. You can even position the belt conveyor unit under piles of waste material so that you can reclaim the material before it leaves the production facility. For more information about conveyor products and solutions, contact a local supplier or installation...

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The Top Four Power Tools that Every Homeowner Should Have

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Even if you don’t consider yourself a handyman or crafty builder, there are certain power tools that you simply should have in your toolbox in case a simple fix or possible emergency arises. It doesn’t take a rocket scientist to learn how to operate them, and most tools come with comprehensive guides and instructions to ensure you always know how to use them correctly. If you think your home toolbox is missing a few key ingredients or perhaps you don’t yet have one, make sure to read the following power tool recommendations for every homeowner. Cordless Drill Everybody needs a cordless drill. Versatile yet durable, these drills can be used for almost everything— from hanging family portraits to loosening tight screws on a small appliance, if there is one tool that you need, it is a cordless drill. Most brands come with multiple battery backs and screw attachments, but make sure to research before you head to the store to get the best bang for your buck. Power Saw Although a power saw might sound like overkill, if your home is situated anywhere near trees, you should add one to your arsenal. Fallen branches or broken limbs will need cutting for easier disposal, and using your own hand saw is always more cost-effective than calling a professional tree service. If redoing a deck or collecting firewood is also on your to-do list, you should definitely invest in a power saw. Shop Vacuum Shop vacuums are versatile, powerful, and can actually clean up almost any mess. On a daily basis, they may only be used for cleaning out the family car or vacuuming the garage, but if your basement ever succumbs to floodwaters, a shop-vac can even be used to remove excess water. Additional nozzles and attachments can also be used for messy wood chips or insects that won’t seem to leave your garage. Self-Righting Work Light While a work light may be stretching the definition of a power tool, it is essential to have in your toolbox. If your power goes out or a fuse blows in the circuit breaker at night, you will thank this list for the recommendation. Other jobs like painting or plumbing fixes may also benefit from a strong, reliable lighting system, so a self-righting light is never a waste of money. Because it can stand without assistance, there is no need for strange clips or inventive ways to hold it near the area you’re working on— it does that on its own! If you are lacking any of these essential power tools, make sure to check out the tools online listing of a manufacturer or home improvement store for quick delivery and easy...

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What Happens When Your Sump Pump Fails and How to Fix It

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If you have a basement, chances are, you have a sump pump. Designed to pump ground water away from your home’s foundation, the devices are designed to prevent extensive basement flooding and damage. When downpours occur, water can and will get in spaces and crevices, and the sump pump is your fail safe to ensure that excess water gets diverted to a storm drain and not your basement. If It Fails, What Should I Do? As you may have guessed, a failed sump pump can leave a basement with several centimeters of water that presents with both extensive damages and is an electrical hazard. The first step to fixing this issue is determining how high the water is and whether it has compromised the electric system in your house. If the water level is higher than your basement outlets, do NOT enter the water: call the fire department or a retailer with a heavy-duty pump immediately. If one of these services is for some reason unavailable, your house must be disconnected from the power grid before entering the basement. Assuming the water level is lower, grabbing a shop vacuum and slowly beginning to remove the water is the first step to repairing damages. While this won’t work for bigger floods, it can quickly remove smaller amounts of water and prevent any electrocutions. What Can Be Salvaged? Most professional associations agree that any water damaged gas or electrical appliances should be replaced as the risk for malfunction or fire is too high. This means that any outlets, switches, wiring or appliances must be discarded. Similarly, any drywall or insulation that becomes wet should also be replaced along with water logged carpet and possibly wood trim. Despite the inconvenience, health issues that can arise from mouldy carpets or walls are much less desirable than replacing the damaged materials. Preventative Measures If you never want to encounter the above scenario, make sure to test your sump pump on a regular basis (or at least when you know a big storm is on its way). To do so, locate your pit in your basement and pour a small bucket of water into the sump pit. Then, check that the pump not only turns on, but drains the water and automatically shuts off within 3-5 seconds. At this time, you should also make sure the pit is debris-free and the valve is movable. For more information, go to websites...

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How Transportation Affects Timber Crate Design

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Timber crates are a very common way to package products because they are lightweight and can be used in a large variety of situations. However, some manufacturers experience crate failures because they did not consider how those crates would be handled and transported when the crates were being designed. This article discusses some transportation considerations that you should bear in mind as you design the timber crates used in your manufacturing plant. How Will the Crates Be Handled? You should design your timber crates in such a way that they will stand up to the method of handling that they will be subjected to once products have been placed inside those crates. For instance, you need to equip the timber crates with very strong bottom supports if those crates will be pushed on the floor prior to transportation. Alternatively, sheath the crates using plywood boards if forklifts will tilt those crates as they are offloaded from trucks. Such measures will ensure that the products inside the crates remain undamaged during that handling. How Will the Crates Be Stacked? Storage space limitations compel distributors to stack products during storage. Consider how those crates will be stacked so that you design them appropriately. For instance, you should sheath the crates if different sizes of crates will be stacked together. Otherwise, it will be very hard to prevent goods from being damaged when dissimilar crates are stacked during storage. Additionally, the ends of timber crates should be made from strong varieties of lumber so that they can take the weight of the crates placed on them. How Will the Crates Be Transported? Here, you should think about whether the crates will be transported using a closed carrier or an open one. You should also bear in mind the sturdiness of the product inside the crate. A sheathed crate will be the most appropriate design to ensure that the products reach their destination safely if the product is delicate and it will be transported on an open carrier. You can design an open crate in case the products will be transported in a covered carrier. The design of a timber crate should be the result of a careful consideration of several factors. Use the factors discussed above to make a crate design that meets your needs. You can also hire a timber crate specialist to assess your needs so that he or she gives you complete designs that you can use in your crate assembly unit at the manufacturing...

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Important Pneumatic Equipment for Industries

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Thanks to development in technology, man has been able to improve on industrial operational systems. Manufacturers can now operate most of their equipment using pneumatic systems. These are systems operated by air pressure. They can replace electrical systems through the use of air pressure signals instead of electrical signals, thus they are more energy-saving and economical. For manufacturers who plan on adopting the use of pneumatic equipment in their operations, here are some supplies you may want to acquire. Air Cannon This equipment is also known as an air blaster. It is a compressed air device used for cleaning in industries. For example, you may use it to unblock powdery material from large storage containers. In addition, you can also use it under water as a seismic source to create turbulence for mixing various substances. Moreover, air cannons relieve you of the burden of using water for cleaning, and thus are more eco-friendly and save water bills. Pneumatic Motors These are compressed air engines which convert squeezed air energy into mechanical work through linear and rotary motion. They range in sizes from handheld equipment to large powered ones. You may be able to use pneumatic motors in tools such as screwdrivers, drills, grinders and nut runners. This, in turn, would reduce the amount of energy consumed in hand operations. Nonetheless, pneumatic motors provide great power density and can be used in stationary positions for more powerful industry applications. A small pneumatic motor can produce the same amount of power as a large electrical motor, making it more space effective. In addition, the motors emit less heat and are usable in volatile places, thus making them a great supplement to your industrial operations. Pneumatic Cylinders Unlike hydraulic cylinders, these use compressed air to move pistons in engines. Therefore, the engines tend to produce less noise, thus providing you with a more conducive working environment. Moreover, they are also cleaner for more hygiene. In addition, pneumatic cylinders require less space for fluid storage. They are also cheaper to maintain and replace compared to other cylinders due to the limitless abundance of air. Pneumatic Nail Gun This is one of the simplest pneumatic tools and is used to drive nails into wood.  It is very handy when it comes to maintenance or construction. With a nail gun, you can install more nails than you could have with a hammer. Apart from speed, it also offers you precision for more accurate nailing. It is highly effective and makes nailing completely effortless, eventually saving you working energy. For more information, contact a business such as ESS...

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What Types of Elevated Work Platforms Are Available on a Rental Basis?

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Various commercial applications require employees to work high above the ground level. Elevated work platforms are mechanical devices used to facilitate access to otherwise inaccessible areas at height. There are various types of equipment used as elevated platforms, which are available to commercial entities on a rental basis. Three of these are discussed in the below article. Scissor Lifts A scissor lift looks like a giant, fully open, stacked pair of scissors. As a result of their design, scissor lifts provide crisscross support when used as an elevated work platform. They are most suitable for use in commercial applications for which employees require directly overhead access to the work area.   The use of scissor lifts is preferred over other elevated work platforms for a number of reasons. For one, an employee using a scissor lift will not need to bend and stretch repeatedly. This reduces the likelihood that such an employee will suffer repetitive strain injury. Secondly, a scissor lift is relatively easy to move and operate, which reduces the chances of accidents or incidents during the commercial activity. Scissor lift operators also benefit from the lifts’ ease of use and operation in the form of lower levels of fatigue. For the commercial entity, this translates to increased productivity. Scissor lifts can run on mechanical, hydraulic or pneumatic power in accordance with the power requirements for the specific application. Mast Lifts The work platform on a mast lift is supported by a thin vertical structure usually made of metal. Mast lifts can either be self-propelling or manual push. Of course, the operation of manual push mast lifts is more labour intensive than that of their self-propelled counterparts. The use of mast lifts as commercial elevation platforms is mainly preferred for the fact that some of these lifts have a dual mast feature. This allows the lift to support more than one employee at a time.  Mast lifts are therefore the most suitable platforms for activities that require the input of multiple employees. Telescopic Boom Lifts Telescopic boom lifts are commonly used on construction sites and for activities related to commercial repairs and maintenance. These lifts are referred to as stick booms in some quarters for the reason that their work platforms travel straight from the base of the lift. A telescopic boom lift can be raised vertically and extended straight out to horizontal positions at varying heights. This unique type of movement distinguishes telescopic boom lifts from other types of elevated work platforms. Now that you know more about your options, contact a local rental facility to hire the equipment you...

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Three Foam Core Materials for Insulated Panels

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Insulated panels are important materials in the construction industry. These products are designed and fabricated for installation in diverse areas in the building including walls, roof structure, foundation systems and the flooring. These panels are advantageous because they enhance the thermal and acoustic insulation properties in the building. Moreover, the products are easier to set up compared to traditional insulation. Generally, the structural insulated panel consists of a core that is sandwiched between rigid boards. The rigid boards can be constructed from diverse materials including plywood, cement and even sheet metal. The internal core is made from foam materials, and the choice will dictate the performance of the panels. Here are the main types of foams to consider choosing for your structural insulated panels. Expanded Polystyrene Expanded polystyrene is probably the most popular core foam used in the construction of insulated panels because it is a considerably cheap choice. It is a rigid material and relatively tough, so it is not prone to unexpected distortion. The polymer has a closed cell form, which makes the panels fairly impermeable to moisture. In addition, the formed foam is light weight, making it easy to handle and install during construction. On the other hand, you should note that expanded polystyrene has a low melting point, which means that exposure to heated tools when building can cause damage to the product. Polyurethane Polyurethane panels are relatively more expensive than expanded polystyrene. This foam material is non-flexible and highly resilient, which means that you will get prolonged service if you incorporate the product into your house. The structure of the polyurethane has a tight cell formation, which renders the foam highly impenetrable to vapour. This material has a high melting point, which makes it more resistant in case of a fire. Unfortunately, this property can also make installation fairly difficult, and consequently, you might be charged more for labour. For instance, the polyurethane foam will have to be drilled mechanically for wiring because heated tools would demand high energy levels.  Extruded Polystyrene Extruded polystyrene has higher thermal insulation properties compared to the expanded alternatives. However, you should note that the exact levels of conductivity can vary depending on the density of the specific product. Inquire about the specifics of your chosen insulated panel brand before making your purchase. In addition, the moisture resistance properties are better, so you can install the material in wet areas.  For more information, contact local contractors that specialise in insulated panels...

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What to Consider When Investing in Two-Way Radios

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If you’re part of an event planning agency or simply a small business looking to put on a party, charity run, or gala, at one point or another, you have probably looked into purchasing a set of two-way radios. Depending on the number of people you will be supplying, they can be a costly investment for any company, and the wide variety of available options on the market can make it difficult to know which kind is the right fit. The abbreviations on the package definitely don’t make understanding the product any easier, but there are a few options for two-way radios that you should be familiar with to make an informed decision. UHF versus VHF If you see the abbreviation UHF in an advertisement for a two-way radio, keep in mind that it stands for Ultra High Frequency. This is the most common kind of two-way radio because the waves are short and can easily penetrate or maneuver around areas of interference. Even thick walls of concrete or dense forests are no match for UHF radios. The disadvantage to this kind is that they operate best indoors or at close range. VHF stands for very high frequency, meaning the waves are longer and able to cover more distance with less power. VHF two-way radios are ideal for events that cover a lot of space with few obstacles between the sender and receiver or that are exclusively outside on areas like open fields or golf courses.  Local Laws Some countries, towns, or states may have specific laws prohibiting the use of wireless devices in certain areas (like two-way radios) because they can be used to “tap-in” to different secure networks. Although this is uncommon, it is worth checking up on to ensure your abiding by all rules and regulations in your area. Number of Channels All two-way radio manufacturers have outfit their product with a certain number of communicable channels. When possible, it is always best to purchase the option with the highest number of channels, as this will allow you to divide up large groups of people and assign them to a certain channel. The best part is that you don’t need multiple devices to operate on multiple frequencies— it can all be done with one two-way radio system. Other important options to consider include battery life, the size and sturdiness of charging docks, and privacy codes, but the three above are the most vital factors to...

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How Elisha Graves Otis Revolutionized the Elevator Industry

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Almost everyone has used an elevator and for most people, it’s an almost daily occurrence. Their convenience and safety make it perfect for those wanting to avoid a multi-flight stair climb in work clothes or early in the morning. In many countries like the United States, commercial buildings with more than one floor are required to have an elevator for handicap reasons so their appearance has become commonplace. But in modern times, we take for granted the safety features guaranteed by elevator manufacturers and maintenance workers. First Safety Elevator In 1853, Elisha Graves Otis stood on a platform suspended mid air above a crowd at New York’s Crystal Palace. He shocked and amazed when the platform was able to shift, and through the use of the first safety brake, stop. Until that point, many elevators were dangerous and had zero fail-safe mechanisms to protect passengers. For this reason, few buildings ever topped seven stories as the transportation device was simply too hazardous to implement. Otis’ revolutionary idea led to the creation of the Otis Elevator Company. It still leads the pack in elevator sales, employees, and customer satisfaction and shows no signs of slowing down. Otis also paved the way for progressive engineers and architects to hone their craft and develop massive skyscrapers with 20, 40, even 75 stories. 488 Broadway Shortly after this revelation, the first working (safe) elevator was installed at 488 Broadway and not much later at the Eiffel Tower and Empire State Building. People worldwide finally had the ability to quickly reach the tops of exceptionally tall buildings without experiencing the exhaustion from taking the stairs. Modern Elevators Today, all elevators are operated through electronic means, normally through a sophisticated pulley system involving hydraulics. The system, at least for engineers, is simplistic and mainly consists of a hydraulic ram, piston, cylinder, fluid reservoir and pump. As the pump pushes fluid up from the tank into a pipe, the pressurization causes that fluid to move up into the cylinder and push the piston up— resulting in the movement of the elevator car. As the car gets near its desired floor, the pump is shut off by an electric motor, and the fluid already in the container holds the piston in place while occupants leave the car. A mechanism called the solenoid switch is then turned on so that the fluid can escape and the car can return to the ground floor to repeat the process again. Although engineering has advanced considerably since Elisha Otis’ time, if it wasn’t for his revolutionary safety brake, the evolution of skyscrapers and elevators could have been set back...

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